January 2012

Proper personal grounding techniques are probably the most important part of any ESD-safe workstation. However, you may not know what grounding actually does to get rid of a charge. Today I am going to go into some basics of gaining and losing charges, so if you already know how this works, make sure to visit next week when I go into some specific grounding techniques.

What does it mean to gain a static charge?

Static Discharge For an object to gain a charge, it must either lose or gain electrons. The movement of protons and neutrons, the other parts of atoms, tends to be restricted. However, electrons can move across objects and as they move, they create charges on objects. If an area has more electrons than protons then it has a negative charge; if there are more protons than electrons then it is positive.

Different objects can have the ability to allow more or less electrons to move through them. When it is hard for electrons to move through an object, it is called an insulator; when it is easy, it is called a conductor. Glass and plastic are examples of insulators, while most metals are conductors.

How do you gain a static charge?

One of the easiest and most common ways that an object gains a charge is by tribocharging, which is rubbing two different objects together. Because electrons do not move through insulators easily, they can build up a charge when electrons are transferred to them. If you rubbed two conductors together, then the objects would easily return to equilibrium of protons and electrons.

While rubbing two objects together creates a static charge, it is not the action of rubbing or the friction involved that transfers electrons. Electrons move naturally whenever two objects touch. Rubbing them together increases the area of contact, which allows for a larger number of electrons to be transferred.

How do you get rid of a static charge?

When you have a buildup or a lack of electrons on an object, then it has a charge. However, objects naturally want to reach equilibrium of protons and electrons. The fastest way to do this is to ground the object by touching it to a conductor. By touching a conductor, which allows electrons to move freely, the electrons are allowed to flow to whichever object needs more to reach equilibrium.

You cannot always reliably ground yourself just by touching a small conductor, which is where proper grounding techniques come in. In order to fully reach equilibrium, it is most effective to touch a conductor that is connected to the earth. Because the earth is large and the charged object is small, the charged item will fully discharge or gain electrons as needed to reach equilibrium.

Insulators cannot be grounded through this method, as electrons do not move across them easily. Instead of touching an insulator to a ground cable to remove a charge they must be neutralized through ionization. Bench top or overhead ionizers are very useful for this, but we will go into more detail on this method in an upcoming post.

Why does grounding matter?

Grounding is important in any ESD-safe work area to protect objects that are sensitive to static shock. If a person has a charge and touches a circuit board, then there may be a transfer of electrons, more commonly known as a static shock. This static can harm many electronic devices. However, if you are grounded then you will not have a charge, reducing the chances of discharging this destructive static.

Next week we will look at specific grounding techniques, so make sure to check back in on Monday!

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(special thanks to Tom Mealey at Virtual Industries for guest blogging the content below!)

Handling parts during assembly can entail a variety of different tools. Larger parts can easily be handled by hand without the assistance of any special tooling. As parts become smaller and more fragile in nature specialized handling tools become more important. For many decades the handling tool of choice has been the mechanical tweezer. The tool is simple to use and many people have tweezers at home used for applications from removing splinters to plucking eyebrows. A disadvantage of mechanical gripping is that fragile parts may be damaged or dropped during the handling process.

Virtual Industries Pen-Vac Enter the age of high technology electronics and the need for manual tools that can handle parts ranging from 300 mm to as small as 100 microns. The ideal tool for handling parts without imparting contamination, damage or dropping is the vacuum-tweezer. The vacuum-tweezer typically consists of a pen or wand type device with a vacuum source and a pick-up-tip. There are a variety of vacuum pens available depending on the handling application. There are self-contained vacuum pens that are mechanically operated, tools that are battery powered, compressed air powered tools that have an internal venturi vacuum generator, tools that connect to in-house vacuum sources and systems with vacuum pumps that plug into standard electrical outlets. Each tool has advantages dependent upon the handling application. These tools are fabricated with materials that render them safe for Cleanroom and static dissipative for ESD sensitive applications.

Let’s start with the manually operated vacuum tweezers. These tools are ideal for handling parts that are a quarter inch in size up to several inches. There are two basic styles, each requiring rubber vacuum tips for proper operation. First, the pen style PEN-VAC has a button on the side, an internal bulb and an interchangeable rubber vacuum tip attached to the front of the tool. When the button is depressed air is forced out of the tool, the rubber tip is then placed on a flat surface of the part to be handled. Releasing the button draws the air back into the tool. A vacuum is created between the part and the vacuum cup and the part can now be handled. A second depression of the button releases the part. Operation is that simple.

Secondly, there is the BULB-VAC or HANDI-VAC style. The operation is very similar to the pen style. The bulb has a rubber vacuum tip attached to the front of the tool. When the bulb is squeezed, air is forced out of the bulb, the rubber tip is then placed on a flat surface of the part to be handled. The squeeze on the bulb is relaxed to draw the air back in and a vacuum is created between the part and the vacuum cup. The part can now be handled. A second squeeze of the bulb releases the part. The Bulb-Vac shown here is ideal for placing modern processor chips into sockets on computer boards.

In addition to the different styles of vacuum pens, there is a variety of specialized pick-up-tips for different applications. For example, when handling flat substrates such as wafers, solar cells or flat panels, the tips themselves are flat. These tips require a constant vacuum source to overcome leakage between the substrate being handled and the pick up tip itself. Substrates handled with this type of device typically range in size from two to twelve inches.

When handling parts smaller than an eighth of an inch, a small-part-tip is recommended. The business end of the small-part-tip typically has conical point ending in a flat area with a hole drilled down the center. The holes vary in size from 0.060” to 0.003”. The tip with the smallest hole size easily handles 100 micron size parts. This style of tip is used with any of the above mentioned systems that provide a constant vacuum source such as the bench top tools that plug into an electrical outlet. In this case, the vacuum pen has an air hose connected to the back of the tool and the pick-up-tip is on the front of the tool. To handle parts with this system, you simply touch the tip to the part and it is gripped for pick and place. To release the part, just tap the control button on the side of the pen. Applications for this style of tip include handling items such as SMD components, small ball lenses, miniature springs, small optical fibers, etc.

Battery powered tools are used where freedom of movement is a consideration. For example, in a Cleanroom operation a battery powered wafer wand has several advantages. First of all, there are no hoses to get in the way. Vacuum hoses in a Cleanroom can collect particles that may spread and interfere with deposition of circuitry. Vacuum hoses can be stepped on or tripped over. Additionally, a vacuum hose attached to a wafer wand restricts dexterity during the handling operation which may result in dropped, chipped or scratched wafers. A portable battery powered wafer wand such as the PORTA-WAND eliminates all of these issues. The handle of this tool contains a miniature vacuum pump, a battery as the power source and a press fit connector on the front of the tool that will accept a variety of different handling tips. The button on the front of the tool is depressed to engage the vacuum. The tip is placed flat against the substrate to be handled and it is firmly gripped for handling. Releasing the button turns the tool off and the substrate is released.

All of the applications for vacuum handling are too numerous to cover in this article. Most applications can be solved using off the shelf pick-up-tips. Some applications require custom tips. Vacuum tweezers provide industry with solutions for manual handling of delicate parts with out damage, dropping or contamination.

For more information visit Virtual Industries, Inc. at www.virtual-ii.com

Tom Mealey

Executive Vice President

Virtual Industries, Inc.

All-Spec Industries is an authorized distributor of Virtual Industries vacuum pick-up tools. Founded in 1987, Virtual Industries has been a leading supplier of manual vacuum handling solutions for over twenty years.

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Securities And Exchange Commission Logo While the environmental impact of producing electronic devices is a growing concern, there are many other problems with our current production methods. It can be hard to figure out the origins of electronic devices and how they are produced. One thing that is certain is that the mining and production of some of the minerals commonly found in electronics are used to fund conflicts in areas such as the Democratic Republic of Congo (DRC). Due to this, the Securities and Exchange Commission (SEC) is creating regulations that require companies to know and disclose, where their supplies come from so that manufacturers can purchase minerals from mines that do not fund violent conflicts.

The major requirement of the SEC’s conflict mineral regulation is that any companies that make products that contain conflict minerals should have their supply chain audited. This audit should look at the chain of custody of the minerals to certify that they are not being used to fuel armed conflict in the DRC or any of the surrounding areas. Each company that follows these regulations must show that they are doing their due diligence to ensure that the minerals in their products are free of any ties to armed conflict.

Currently the regulations are still taking shape, so the requirements are morphing as various groups try to find the best balance of cost and benefits. In a set of proposed rules from the SEC in December 2010 the minerals to be regulated are cassiterite, columbite-tantalite, gold, wolframite, as well as their derivatives and any other minerals funding conflicts, as determined by the Secretary of State. A notable derivative of cassiterite is tin, so any product that uses tin alloys, plating, or solders would be contained in this regulation.

While this regulation may seem straightforward to some, it would be a very large undertaking. Many companies are not set up to provide this chain of custody, especially larger companies that get their minerals from many different sources. This regulation could also have far reaching implications even outside of the electronics industry, as it covers minerals used in various industries. A wide array of companies will have to look into their supply chain as some of these minerals may be used in food packaging, jewelry, computers, mobile phones, digital cameras, jet engines, and many other products.

Even with the high cost of this regulation, the benefits could be great. Progress has been reported through a letter from the United Nations Security Council, showing that the preliminary regulations that are in place have hurt the financing of armed groups in the DRC area. While this will by no means dismantle these forces or stop conflict, it will certainly help slow their growth and continue to undermine their operations. It will also allow consumers to purchase products knowing that their money is not being used to fund armed groups that commit atrocities against the people in their area.

For more information on this regulation you can go to the Securities and Exchange Commission’s website as well as review information gathered by a committee established by the UN to look into conflicts in the Democratic Republic of the Congo.

Read Part 1 on RoHS here.

Read Part 2 on WEEE here.

Read Part 3 on REACH here.

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[IT News] Express Checkout Coming Soon!

by Glen B. on January 23, 2012

Express checkout is coming very soon to our main site! Our mobile site will be getting an express checkout as well but it is still being developed. We hope that this feature will help expedite your buying even more. The new express checkout profile can be linked to our XML services for new and current customer integrations which can help streamline and automate the supply chain. If your IT department may be interested in integrating your buying process with our servers, then please have them contact techsupport@all-spec.com and request more information. We can accommodate most ordering, tracking, and communication integration/automation requests.

Our recent checkout and shopping cart overhaul has made shopping and buying much easier than before. Express checkout makes placing orders even easier by filling out more information for you automatically and also skipping steps. If you ship to the same address and use the same credit card every time you order then this will make checkout a 3 or 4 click process! You can also pay with net terms instead of a credit card if you have existing credit approval from us.

Here are some options that will be available in the new express profile settings:

- Credit card payment method (Card Wallet selection – you specify a security code at checkout)
- Terms payment method (You specify a PO number at checkout)
- Shipping address
- Shipping notes
- Shipping method for each of the different shipping groups/icons
- Shipping payment method for each group/icon (put on invoice/card or use a specific shipping account number)
- LTL/Freight service options including liftgate, limited access pickup/delivery, ship notification, etc

This information is saved in your express checkout profile and then put into the checkout process while also bypassing steps 1 and 2. Once you enter a security code for the pre-chosen credit card, or enter a PO number for terms payment, then you can submit your order like normal with a couple of clicks. If you need to make a change for an order you are free to go back through the checkout steps before submitting your order.

Thanks for your business and your support! More web enhancements, process enhancements and technology adoptions are already in the works here to better meet your needs. I will be posting a blog soon stating the process and technology work we have planned for this year. Would a specific technology, document type/format or process make your buying, receiving, tracking, production, etc easier? Let techsupport@all-spec.com know and we will review your request and respond with an answer.

Glen Batchelor
CIO/CTO

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(special thanks to Mike Billings at Lindstrom for guest blogging the content below!)

Most torque testers are expensive and complicated or cheap with limited utility. It doesn’t have to be that way. Lindstrom now offers one that is affordable, accurate and easy to use over a wide range of torque devices and torque settings.

When ALL-SPEC customers hear Lindstrom mentioned, they probably think of our “little yellow cutter” or the pioneering ergonomic design of our RX Series ERGO cutters and pliers. But one of our most popular tool lines is our torque screwdriver range, both micro-adjustable and preset. People love the elegant yet tough tools for their consistently good results.

DTT Lindstrom Torque Tester For years, customers have asked us if we make a tester for use with torque devices, one as good as our screwdrivers. Back then, all we made were hand tools. Now, we make what just may be the best little Digital Torque Tester™ available: DTT-501-EZ.

Like our torque screwdrivers, DTT will be prized for its accuracy and repeatability. They share the same rugged design and tough powdercoat finish and both were created by the Snap-on Industrial Brand engineers who design torque wrenches and professional calibration systems for our company. So, we were able to pack a ton of features into these affordable torque testers. With a range of 20 to 800 inch ounces, the DTT can execute a quick peak-value check on torque devices – wrenches, screwdrivers, T-handles and even electric-drive on low RPM – to verify values – or perform a three-stage calibration sequence that adheres to A.S.M.E. standards. Visual and audio cues show users as torque values change during testing. Test data can be instantly downloaded to any text or spreadsheet program.

DTT Torque Tester in Case As implied in its name, DTT-501-EZ is easy to use. The touch screen has an intuitive design that makes it simple to navigate from opening screen to the type of test desired. Typical torque units (ft.lb., Nm, kgcm, etc.) are supported in both SAE and International Standard. Lindstrom preprogrammed the DTT to automatically step through settings of 20%, 60% and 100% to test adjustable torque devices in conformance with A.S.M.E. B107-28-2005. Calibrations are traceable to N.I.S.T. standards and Lindstrom DTT-501-EZ is accurate to +/- 0.5% within specified range.

The Lindstrom Digital Torque TesterTM is an affordable and versatile torque testing machine that can be mounted on a wall, bench-top or mobile test cart. All DTT are sold as a complete kit including AC/DC power supply, USB cable, hex adapter, six-cell battery pack and carrying case.

All-Spec Industries is now carrying the Lindstrom DTT-501-EZ!

All-Spec Industries is an authorized distributor of Lindstrom tools. Lindstrom is one of the oldest continuous producers of hand tools still around today; they’ve been producing precision pliers and cutters since 1856.

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